Gypsum Technology
Gypsum board plant standard design
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Machine |
Detail |
Advantage |
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Paper station |
- 4 set of paper station maximum 2.5 ton - Each station possible to adjust 2 axis - Each with manual paper roll tensioner (break) - 2 set manual paper spicing table - 4 set of paper shaft with paper lock device |
- Not stop the line for paper change |
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Automatic paper guide |
- Fully automatic paper guide face and back |
- Easy to control edges forming |
|
Mixer table |
- Made by stainless steel plate - 1 set of vibrator roll |
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|
Forming plate(Extruder) |
- Use Extrude made by stainless steel same as world class plant |
- Good thickness profile and easy to adjust thickness |
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Mixer |
- Use pin mixer made by stainless steel same as world class plant |
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Dry additive |
- 2 set of feeder with hopper - Hopper with agitator - Adjust feed rate by inverter control - Hopper with level sensor |
- No flow problem (bridge, rat hole problem etc.) |
|
Wet additive |
- 2 set of mixing tank and using tank - Each tank with hi-low level sensor - Adjust feed rate by screw pump with inverter control |
- Continuous process - High accuracy feed rate |
|
Board forming belt |
- One set of flat forming belt specially designed and treated for gypsum board surface requirement, equipped with belt head and tail rollers, take-up roller system including taper belt - Speed adjust with inverter control |
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Rotary knife |
- High accuracy cutting system with encoder - Easy to adjust cut length - Sample cut |
- Low board loss |
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Wet transfer |
- Fully automatic wet transfer system with PLC control - With board turner (face up to Dryer) |
- No need operator all the time |
|
Dryer |
- Control panel at Mixer station - Conventional Dryer with gas burner - Use carbon bearing - Automatic temperature controller - Board gap control by adjust inverter speed - Air damper adjustment each deck and 3 position on board - With air heat recovery (option) |
- Use 1 operator for Mixer and Dryer - Low energy consumption/Low energy loss - Low board over dry reject - Easy to control board moisture |
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Dry transfer |
- Manual system - Automatic system(option) |
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Process control |
- We support turnkey with process technology |
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Operator number |
- Mixer/Paper/Wet&Dry additive 3-4 - Wet transfer 0(use Mixer operator in sometime) - Dry transfer (manual) 2 - Folk lift driver 1 |
- Low operator - Need 1 skilled operator only(to control Mixer/Dryer) |
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Equipments |
- Brand name equipments(Europe, Japan, Taiwan etc.) |
- Easy to buy spare part and support |
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Raw material |
- We can support specification, supplier for all material |
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Process and laboratory equipments |
- We can support specification, supplier for all necessary equipments |
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All of our machine were designed with high experienced mechanical, electrical and gypsum process engineer. Our machine designed concept are gypsum board quality, easy to operate, flexible to adjust board formulation, easy to maintenance. We are had experienced in the world class gypsum leader plant in the engineering, maintenance, process and plant management department more than 10 years.