Mixing & forming

Mixing & forming

Mixing & Forming for Gypsum Board

At Chayaphol, We deliver advanced Mixing & Forming Systems designed to meet the specific needs of gypsum board manufacturers. Our systems emphasize precision, efficiency, and customization to ensure superior product quality and process control. We provide the customized supply of these below equipment.

  • Mixer
  • Forming plate
  • Forming belt
  • Open roll
  • Rotary cutting

Features of Our Mixing & Forming Solutions

1. Customized Mixer as per Slurry Flow Requirements

The Chayaphol Pin Mixer is a fully customized design, tailored to your specific slurry flow rate. It offers high-performance mixing, ensuring a homogeneous mixture critical for gypsum board production.

2. Variety of Mixer Options

We provide a wide selection of mixers to meet the unique demands of various production processes. Whether you require solutions for dense layer formation or standard slurry mixing, our mixers are designed with flexibility in mind.

3. 2-in-1 Pin Mixer

Our innovative 2-in-1 Pin Mixer allows seamless switching between Pin and Pin-less configurations. This dual-functionality mixer provides unmatched flexibility:

  • Pin Mode: Ideal for high-speed mixing with top-notch lump control, ensuring a uniform and homogeneous slurry.
  • Pin-less Mode: Best suited for formulas requiring the mixing of fiberglass fibers to produce fire-resistant gypsum boards

4. Automatic Thickness Control Forming Plate

Our forming plates are equipped with automatic thickness control to ensure precise board dimensions and uniformity, reducing manual adjustments and enhancing productivity.

5. Dense Layer Technology for Face and Back Paper

  • Dense layer solutions for gypsum board production, which involve applying a thin slurry coating to the face and back paper, or just one side.
  • Enhances the paper’s ability to bond with the gypsum core for a unified and stress-resistant structure.
  • Provides an ideal surface for finishing processes like painting or laminating when applied to the face side.

Mixer Features

1. High-Quality Materials

Our mixers are constructed with stainless steel and industrial chrome plating for all internal slurry contact surfaces. The surfaces are ground and polished to mirror-grade finish, preventing lump deposits and ensuring durability.

2. Lump Control

With adjustable lump rings and top & bottom pin configurations, our mixers minimize lump generation and ensure zero lumps in the final output.

3. Optimized Inlet and Outlet Ports

The positioning of liquid and powder raw material inlets is designed for efficient mixing, while the slurry outlet velocity is precisely calibrated to reduce lump formation. Vibrating outlet booths are available to further decrease lumps by over 50%.

Standard CI Pin Mixer models is available. 


**Customized design is available as per specific request.** 


Optional add-on for Pin mixer